Mabeton & HESS Group: block-making machines, multilayer paver machines, step making machines and other concrete elements

To make the production process of concrete products economical, efficient transfer and handling systems are neccessary alongside mixing and production machinery. To transfer, buffer and store fresh and cured product,
Mabeton offers a wide program of proven solutions.

Batching and Mixing plants are conditioned by the type of concrete to be used and by the production capacity requested per cycle; with mixers which go from 0,33 to 2 m3 of vibrated concrete per cycle.

Maximum Output

Multimat RH series by HESS reflects the international experience the company has acquired along the 60 plus years in the field of research, development and manufacturing of machines for the concrete industry.

Mabeton distributes all the HESS range of products helping the concrete producer to investing profitably in the more suitable system according to its needs.

RH 2000	Base for production of : 1400x1100 Production Area: 1300x1050
Product	Dimensions	Face Concrete	Quantity Pieces/ Molds	CycleTime in seconds	Pieces Production 100% /8hs
Paving Stone	10x20x6 cm	without	54	10	155.520
Paving Stone	10x20x6 cm	with	54	14	111.086
Hollow Bricks	20x40x20 cm		12	15	23.040

RH 1500	Base for production of : 1400x900 Production Area: 1300x850
Product	Dimensions	Face Concrete	Quantity Pieces/ Molds	CycleTime in seconds	Pieces Production 100% /8hs
Paving Stone	10x20x6 cm	without	42	9,5	127.326
Paving Stone	10x20x6 cm	with	42	13,5	89.600
Hollow Bricks	20x40x20 cm		12	15	23.040

RH 1000	Base for production of : 1400x870 Production Area: 1300x820
Product	Dimensions	Face Concrete	Quantity Pieces/ Molds	CycleTime in seconds	Pieces Production 100% /8hs
Paving Stone	10x20x6 cm	without	42	12	100.800
Paving Stone	10x20x6 cm	with	42	15	80.640
Hollow Bricks	20x40x20 cm		12	15,5	22.297

Wet Side Conveyors

In front of our production machinery we have our proven walking beams or belt drives to transport the fresh product. The green product is conveyed to an elevator that receives and collects the fresh product for further transport.

HESS Elevators and Lowerators have a load capacity of up to 24 tons. Depending what load is needed 2 or 4 electric drives are used. The carrying angles are especially shaped to center the boards in the Elevator/Lowerator.

To avoid long waiting times when the Finger car is called by the Elevator and Lowerator at the same time, buffer carts can be used. This guarantees a smooth and uninterrupted product flow. Elevators and Lowerators from HESS are also available with maintenance platforms.

Finger car

For transporting the concrete products to and from the curing racks our heavy duty finger car is used. Designed for loads up to 24 tons the fingercar is powered by servo motors and equipped with remote controls. This gives HESS finger cars a great deal of accuracy and safety in a fully-automated production.

Finger cars can be equipped with turning devices and fork adjustments.

Dry side conveying and cubing

Transport dry side and cubing
Depending on the system, latch conveyors or walking beams are used to transport cured product to the cubing station. Walking beams have proven themselves to be the smoothest method of transporting product. This is an advantage to the product as well as the production boards.

If necessary, the dry side can be equipped with a stone squeezer and doubler. A regrouping unit is used to reconfigure a product layer. This consists of 2 movable tables and a pusher. To protect surfaces of curb stones, an automated slat inserting system can be used.

Depending on the model, HESS cubers can carry up to 2 tons. The unit is driven by tooth belts and powered by modern servo drives. This allows short cycle times, high positioning accuracy, and a low wear factor.

Optional electric clamps with adjustable clamping force or vacuum clamps to pick up products as thin as 30mm thickness can be used.

Curing racks

Zinc-coated curing racks are designed to reflect the requirements of the customer as regards spacing, number, and distance of layers and load factors. Curing racks can be enclosed as well as insulated and equipped with heating systems. Loading and unloading of the product happens with an automated roll door control.

Once curing of the product is completed, the product is transported to the dryside by the finger car and transfered to the Lowerator.

The self-supporting ROTHO system leaves enough room for tailored designs of machine panelling. The tried and tested sandwich elements guarantee outstanding properties, particularly in the critical lower frequency range.

Control cabins for effective workplace conditions. The elevated version prevents the transmission of structurally-borne noise from the machine enclosure by means of a separate, acoustically-insulated wall design.
Components with different acoustic properties are available to meet different requirements.

You have the choice of ROTHO's design and production skills for a reliable design, cost-effective production and assembly as well as an appealing visual impression.